In modern industry, the biggest barrier to progress isn't technology - it's disconnected systems. Machines generate valuable data, but it stays trapped in silos: PLCs can't talk to ERP, SCADA doesn't feed MES, and operators rely on paper logs. At ARICANLI, we specialize in closing these gaps. Our solutions bring together hardware, software, and shop floor processes into a single, intelligent flow - turning isolated signals into actionable insights across your entire operation.
IT/OT Integration
Seamless communication between operational technology (OT) and information systems (IT) ensures real-time data from machines reaches dashboards, databases, and enterprise platforms - enabling faster decisions and reducing manual intervention.
PLC Integration
Machine-level integration unlocks the full potential of your automation infrastructure. Our team brings knowledge and experience gained in various industries, working in both green and brown field environments, with focus on client needs.
Whether you need access to data from your PLC’s or you need to create communication between different PLC vendors, our team can help.
Find out more about PLC Integrations, and projects that our team worked on.
ERP & MES Integration
True integration means connecting business systems to the heartbeat of your operation: the machines.
Linking shop floor data directly to your ERP or MES system is first step that can help you automate jobs and orders feedback, improve material and scrap tracking, and automate quality reporting.
This is foundation so that entire organization can have live access to data coming from shop floor and make decisions in real time.
HMI / SCADA
Intuitive, role-specific interfaces provide operators with real-time control and supervisors with clear visibility into performance, downtime, and process deviations - improving response times and accountability.
Whether you want to improve existing HMI and SCADA systems, or to create new ones that fit better to your processes and needs, our team is ready to help!
Data Operations & Analytics
We collect, structure, and centralize machine data - making it available for dashboards, reports, trend analysis, and long-term decision-making, not just short-term monitoring.
With our KUDAY Web Platform, users can create unlimited custom reports and dashboards.
Ready to make your factory smarter?
What is IT/OT Integration?
In most factories, operational technology (OT) — like PLCs, sensors, and machines — runs independently from information systems (IT) such as ERP, databases, or cloud platforms. This separation creates data silos, delays reporting, and limits decision-making speed.
At ARICANLI, we build secure, real-time bridges between these two worlds. Our solutions enable machine data to flow into business systems automatically, so production updates appear in inventory records, maintenance logs sync with planning tools, and quality alerts reach supervisors instantly — all without manual entry.
This integration is not just technical — it’s strategic. It ensures that everyone, from operators to executives, works with accurate, up-to-date information.
How we make it work?
In most industrial facilities, a critical gap exists: machines generate valuable data, but it never reaches the people who need it. Operators rely on paper logs. Supervisors wait hours for reports. Managers make decisions based on outdated summaries.
At ARICANLI, we close this gap with robust IT/OT Integration — connecting your operational technology (PLCs, sensors, HMIs) directly to information systems (databases, dashboards, ERP/MES) so data flows securely, automatically, and in real time.
No more silos. No more delays. Just one unified digital thread from the shop floor to the top floor.
We don’t just connect systems — we build intelligent data pathways that turn raw signals into actionable insights:
Let’s integrate your OT and IT infrastructure
What is PLC Integration?
A Programmable Logic Controller (PLC) is the brain of most industrial machines,
controlling everything from motor sequences to safety interlocks. Most common scenario
in factories is that different lines use different PLC brands – Siemens, Allen-Bradley,
Mitsubishi – often with no way to share data.
That’s where PLC
Integration comes in.
At ARICANLI, we connect these isolated islands
of automation into a unified system. Whether it's pulling real-time status, writing
recipes, triggering alarms, or logging production counts, we ensure your PLCs don’t just
control machines – they deliver actionable information.
This
integration is the foundation for digitalization – without access to PLC-level data, you
can’t build dashboards, track OEE, or link vital data to ERP/MES systems.
How we Deliver Seamless Integration?
Our team brings deep hands-on expertise with all major PLC platforms – including
Siemens, Allen-Bradley, Mitsubishi among the others.
We use KUDAY
satellite modules and KRIO edge devices to securely collect data directly from the
source, even in complex or legacy environments. No third-party tools, no black boxes –
just reliable, transparent integration built for real-world
conditions.
Because we develop all modules in-house, we can quickly
adapt to new requirements, protocols, or customer needs — no delays waiting for external
vendors. This means faster deployment, greater flexibility, and a system that evolves
with your operations.
We connect diverse PLCs into a cohesive digital ecosystem using our KUDAY platform and KRIO edge devices.
Ready to Connect Your Machines?
Transform your processes with shop floor integration
Are your production reports hours late? Do job completions get logged manually - only to be lost in Excel files? Is material consumption estimated instead of measured? When quality issues arise, can you trace them back to the exact machine, shift, or batch? If this sounds familiar, you are not alone. Most factories run on systems that should work together - but do not. ERP & MES platforms collect data long after it is generated, based on memory, paper logs, or partial automation. That delay turns real-time operations into historical guesswork. At ARICANLI, we fix that at the source. We connect your ERP & MES directly to the machines - pulling live data from PLCs, sensors, and control systems the moment it is created. No manual entry. No delays. No broken links.
What is ERP & MES Integration?
ERP (Enterprise Resource Planning) systems like SAP, Oracle, or Microsoft Dynamics manage high-level business operations - finance, inventory, orders, procurement, and HR.
MES (Manufacturing Execution System) sits in the middle layer, focusing on production tracking, quality control, work orders, and performance monitoring.
But too often, these systems operate in isolation from the actual machines on the shop floor. Data is entered manually, errors occur, delays pile up, and decisions are made on outdated information.
True integration means connecting ERP & MES directly to PLCs, SCADA, and machine controls - so when a batch finishes, it automatically updates inventory; when a defect is logged, it triggers a corrective action; when a new job starts, the correct recipe is sent to the line.
This creates a digital thread from top-floor strategy to shop-floor reality - enabling faster decisions, accurate costing, better traceability, and improved responsiveness.
How it works: From Machine to Management
At the core of successful ERP/MES integration is reliable bi-directional data flow.
Our KUDAY platform acts as the intelligent hub in this process, collecting data at the source, validating it, and delivering it securely to the right system at the right time.
Whether you are implementing a new MES, optimizing an existing ERP, or building custom interfaces between legacy tools, we design integrations that are automated, traceable, and scalable.
Ready to Connect Your Systems?
In modern manufacturing, data is everywhere - but it's only valuable if the right people can see it, understand it, and act on it. At ARICANLI, we design and develop HMI (Human-Machine Interface) and SCADA (Supervisory Control and Data Acquisition) systems that turn complex machine signals into intuitive, role-specific dashboards. Whether you're monitoring a single press or managing multiple production lines, our solutions give operators, supervisors, and engineers immediate visibility into performance, downtime, quality, and energy use. No more spreadsheets. No more delayed reports. Just live insights where they're needed most.
What are HMI and SCADA?
HMI (Human-Machine Interface) is the local control panel operators use to interact with machines - starting/stopping processes, adjusting parameters like temperature or speed, monitoring alarms, and viewing live status. Think of it as the dashboard in front of the operator: simple, immediate, and essential.
SCADA (Supervisory Control and Data Acquisition) goes further. It’s a centralized software system that collects data from multiple PLCs, HMIs, and field devices across a plant - or even across countries - enabling remote monitoring, historical analysis, alarm management, and automated reporting.
Together, HMI and SCADA turn isolated machines into connected, observable, and controllable systems. They are the foundation of operational visibility - giving engineers, supervisors, and managers insight into what’s happening right now on the production floor.
How We Deliver High-Performance Systems
Our HMI and SCADA solutions are built on proven industrial platforms and integrated directly with your existing automation infrastructure - no off-the-shelf templates, no generic dashboards.
Using our KUDAY platform, we connect seamlessly to PLCs from Siemens, Allen-Bradley, Mitsubishi, and others - collecting real-time data and structuring it for meaningful display.
Proven Across Complex Environments
We've delivered HMI and SCADA systems for some of the most demanding industries:
- Tire manufacturing plants with global operations
- Naval vessels requiring high-reliability control systems
- Tunnel automation projects with variable message signs and traffic control
- Aluminum extrusion lines with integrated die tracking and process monitoring
In every case, our systems replaced fragmented controls and paper-based tracking with unified digital oversight - reducing errors, speeding response times, and improving compliance.
Ready to Gain Full Control?
In most factories, data exists - but it's trapped in silos, scattered across PLCs, HMIs, spreadsheets, and isolated databases. Even when collected, it's often delayed, inconsistent, or hard to verify. This leads to: - Decisions made on outdated or incomplete reports - Manual effort spent gathering numbers instead of solving problems - Missed opportunities to detect trends before they become failures Without strong data operations, analytics becomes guesswork. At ARICANLI, we don't just collect data - we ensure it's accurate, timestamped, contextualized, and ready for action.
How It Works: From Edge to Enterprise
Our approach starts at the source - directly on the shop floor - using KRIO edge devices and KUDAY satellite modules to capture data from machines, sensors, and PLCs in real time.
We apply industrial-grade logic to:
- Clean and validate incoming signals (filtering noise, handling communication gaps)
- Contextualize data with shift, batch, machine state, or operator input
- Buffer locally during network outages and sync automatically when restored
- Store securely in time-series databases (like InfluxDB) or relational systems (SQL Server, MySQL)
From there, data flows into dashboards, reports, ERP systems, or custom applications - always traceable, auditable, and aligned with production events.
No black-box tools. No third-party dependencies. Every step is transparent, maintainable, and built for long-term reliability.
What You Can Achieve
With solid data operations in place, your team gains the foundation for meaningful analytics:
- Real-time OEE tracking per line, shift, or product type
- Downtime root cause analysis - know not just when but why machines stopped
- Quality trend detection - spot increasing defect rates before scrap piles up
- Energy consumption per unit produced - identify inefficiencies across shifts
- Predictive maintenance triggers - based on vibration, temperature, or cycle trends
These aren’t abstract KPIs - they’re operational levers you can pull to improve performance.
Proven Where It Matters Most
Our experience spans industries where data accuracy isn’t optional - it’s essential for safety, compliance, and profitability.
Whether working with leading tire manufacturers, naval fleets, or national infrastructure authorities, we deliver with the precision and accountability these high-stakes environments demand.
Since all of our modules are developed in-house, we can adapt fast when new requirements emerge - whether it’s adding a new sensor type, changing batch logic, or connecting to a cloud platform.
